FTTH Wire Production Line – State-of-the-art Manufacturing System
Were you aware that modern light-transmitting cable systems are capable of running at speeds of up to 190 m/min? This astonishing productivity is made possible by sophisticated production methods tailored to high-speed manufacturing.
These configurations are built to process diverse wire variants, such as connection cables and compact buffered wires. Their efficient construction, often under 26 meters, suits them well for modern facilities.
Integration with intelligent production networks ensures uninterrupted operations. By means of MES/ERP connectivity, these Fiber coloring machine fabrication lines deliver unmatched precision and efficiency. This makes them a top choice for enterprises seeking to lead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Efficient fabrication processes are key to meeting the growing need for dependable links. Such mechanisms aim to manufacture premium fiber optic cables that power current communication infrastructures. With advanced technology, they guarantee precision and speed in every step of the process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system is an integrated system for manufacturing fiber-to-the-home drop cables. Such cables are made up of naked fibers strengthened by steel or FRP, combined with safeguard coverings. The result is a robust and effective system for high-speed internet connections.
The system is compatible with diverse compounds, such as PVC, LSZH, and PE resins. This flexibility ensures it can meet diverse industry needs. Furthermore, the four-head fiber discharge system provides accurate strain regulation, keeping accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our system distinguishes itself for its accuracy and performance. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are transforming how fiber wires are made. Our high-tech system integrates accuracy, productivity, and innovative solutions to deliver superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Exact Extrusion Unit with Fine-tuning Head
Fundamental to our operation is a dedicated 50mm extruder built to ensure meticulous dispersion of materials. It guarantees consistent quality in all cables manufactured. The modifiable head supports smooth personalization, suiting assorted compounds like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated spool acquisition obviates manual handling, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, yielding resilient and dependable items.
Cutting-edge Innovations Driving Our Manufacturing
Cutting-edge technology is reshaping the fiber optic manufacturing process. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
International Industrial Computer Control System
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated Fibers in metal tube management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
Aspect | Advantage |
---|---|
FiberCAN PLC Setup | Accurate control and immediate supervision |
35KW/h Power Consumption | Cost-effective power usage |
9-meter Reel Accumulator | Continuous production |
OMRON Controllers | Long-lasting accuracy |
ERP Connectivity | Live process supervision |
Uses of the FTTH Manufacturing System
Modern fabrication systems are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Fabricating FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Exhibiting a mere 0.02dB/km loss, these cables offer superior signal integrity. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems yields numerous benefits to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
It guarantees rapid Fiber draw tower function, producing 7-9km/h outputs based on cable dimensions, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.
Feature | Advantage |
---|---|
Rapid Throughput | Increased operational efficiency |
Efficient Power Usage | Cost savings |
≤0.02dB/km Loss | Superior performance |
Optimal Operator Work Level | User-friendly setup |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.